Additive manufacturing strives to combine any combination of materials into 3D functional structures and devices, ultimately opening up the possibility of 3D printed machines. It remains difficult... Show moreAdditive manufacturing strives to combine any combination of materials into 3D functional structures and devices, ultimately opening up the possibility of 3D printed machines. It remains difficult to actuate such devices, thus limiting the scope of 3D printed machines to passive devices or necessitating the incorporation of external actuators that are manufactured differently. Here, 3D printed hybrid thermoplast/conducter bilayers are explored, which can be actuated by differential heating caused by externally controllable currents flowing through their conducting faces. The functionality of such actuators is uncovered and it is shown that they allow to 3D print, in one pass, simple flexible robotic structures that propel forward under step‐wise applied voltages. Moreover, exploiting the thermoplasticity of the nonconducting plastic parts at elevated temperatures, it is shown that how strong driving leads to irreversible deformations—a form of 4D printing—which also enlarges the range of linear response of the actuators. Finally, it is shown that how to leverage such thermoplastic relaxations to accumulate plastic deformations and obtain very large deformations by alternatively driving both layers of a bilayer; this is called ratcheting. The strategy is scalable and widely applicable, and opens up a new approach to reversible actuation and irreversible 4D printing of arbitrary structures and machines. Show less
Progress in Additive Manufacturing (AM) technology enables the fabrication of complex structures that could not be obtained with traditional manufacturing methods. One AM research area is the... Show moreProgress in Additive Manufacturing (AM) technology enables the fabrication of complex structures that could not be obtained with traditional manufacturing methods. One AM research area is the development and use of lightweight products with cellular structures, containing complex lattices and pores, which give improved performance and functionality. It is well known that there is a strong link between mechanical properties and architecture of samples with cellular structures. This paper presents a comparison and validation of Finite Element Analysis (FEA) simulations of cellular structures with experimental data obtained from compression tests, and degradation behaviour under load compression. The specimens, with spherical open-cells, were produced in VeroClear RGD810 photopolymer resin. Mechanical compression tests were performed to investigate the compressive behaviour and the mechanical response was registered in the form of compressive stress-strain curves. Also, using the specimens’ CAD data and compression test parameters, a Finite Element Analysis (FEA) was performed. A macroscopic analysis of the specimens’ structure and microhardness tests before and after compression tests were also carried out. Show less
