To alleviate the pressure on the rare earth supply chain, new technologies are under development for recovering, recycling and remanufacturing NdFeB magnets. In this study, the anticipated... Show moreTo alleviate the pressure on the rare earth supply chain, new technologies are under development for recovering, recycling and remanufacturing NdFeB magnets. In this study, the anticipated environmental performance of large-scale recycling is investigated and compared to the production of primary magnets. To do so, this ex-ante life cycle assessment combines input from measurements of pilot processes, expert technology forecasts, thermodynamic modeling, and equipment data from manufacturers. We examined the effect of four technology developments: process changes, size scaling, internal recycling, and optimization. The results show that at pilot scale, recovered NdFeB powders have lower impacts than primary powders for almost all impact categories. This demonstrates that the recovery of NdFeB alloys is environmentally beneficial. Magnets from anticipated large-scale recycling have over 80% lower impacts than primary magnets in most of the impact categories analyzed. All four investigated types of technology development contributed to this improved performance. The final configuration was validated by comparison with an industrial reference and theoretical optimum configuration. Four magnet manufacturing routes (sintering, extrusion, metal injection molding, bonding) have distinct environmental profiles, but all can progress to similarly low levels of impact. The choice among routes should be primarily based on the functional requirements. Show less
Harpprecht, C.I.; Miranda Xicotencatl, B.; Nielen, S.S. van; Meide, M.T. van der; Li, C.; Li, Z.; Steubing, B.R.P. 2023
Metals have an important role in the global economy. With the energy transition, the demand for many metals is expected to sharply increase in the future. Although many studies apply prospective... Show moreMetals have an important role in the global economy. With the energy transition, the demand for many metals is expected to sharply increase in the future. Although many studies apply prospective LCA to assess future environmental impacts of metal supply, the methods have not yet converged to a common approach. This study aims to provide an overview of these studies and their approaches, following 2 research questions: 1. Which metals have been addressed by previous prospective LCA studies and what are their expected future supply impacts according to the identified studies? 2. What are the studied parameters of the metal supply chains, the applied scenario modelling approaches, and data sources used? We performed a systematic literature review to identify studies which assess future environmental impacts due to the supply of metals. This includes publications about absolute impacts of global metal demand, but also relative impacts assessed by comparative LCAs of emerging technologies. For these studies, we analysed both the results and the methods to integrate prospective elements in the LCA models focussing on the choice of parameters, background scenarios, data sources and modelling approaches. The literature review yielded 40 papers. We found that the majority of publications investigate bulk metals like Cu, Fe and Al. Most studies investigate relative impacts (i.e. per kg metal produced). Fewer studies also address absolute impacts of the total future demand; however, these mostly agree that absolute environmental impacts associated with global metal demand are likely to increase. Moreover, the results show that the majority of studies assess CO2 emissions, while other impacts are less often investigated. Furthermore, we found that the parameters considered most frequently are future ore grades, recycling shares, and energy efficiency. Background scenarios were primarily energy scenarios, which were most often electricity scenarios from the integrated assessment model IMAGE. Background scenarios modelling other developments are less common. Overall, the review reveals a wide variety of parameter choices, scenario modelling approaches and data sources. This study stresses the necessity to reduce environmental impacts of metal supply. Moreover, it highlights the need for guidelines for prospective LCA as well as for the documentation of modelling choices, LCI and scenario data to facilitate transparency and sharing of LCA scenarios in the community. Show less
Nielsen, S.S. van; Kleijn, E.G.M.; Sprecher, B.; Miranda Xicotencatl, B.; Tukker, A. 2022
Urban mining from construction and demolition waste (CDW) is highly relevant for the circular economy ambitions of the European Union (EU). Given the large volumes involved, end-of-life (EoL)... Show moreUrban mining from construction and demolition waste (CDW) is highly relevant for the circular economy ambitions of the European Union (EU). Given the large volumes involved, end-of-life (EoL) concrete is identified as one of the priority streams for CDW recycling in most EU countries, but it is currently largely downcycled or even landfilled. The European projects C2CA and VEEP have proposed several cost-effective technologies to recover EoL concrete for new concrete manufacturing. To understand the potential effects of large-scale implementation of those recycling technologies on the circular construction, this study deployed static material flow analysis (MFA) for a set of EoL concrete management scenarios in the Netherlands constructed by considering the development factors in two, technological and temporal dimensions. On the technological dimension, three treatment systems for EoL concrete management, namely: business-as-usual treatment, C2CA technological system and VEEP technological system were investigated. On the temporal dimension, 2015 was selected as the reference year, representing the current situation, and 2025 as the future year for the prospective analysis. The results show that the development of cost-effective technologies has the potential to improve the share of recycling (as opposed to downcycling) in the Netherlands from around 5% in 2015 up to 22%~32% in 2025. From the academic aspect, the presented work illustrates how the temporal dimension can be included in the static MFA study to explore the potential effects in the future. Show less
